Aluminum Die Casting Parts Manufacturer

Aluminum Die Casting Parts

Champion H&C Inc. is an aluminum die casting components supplier that has been producing a variety of zinc die casting parts for over 30 years. Die-cast aluminum alloys are lightweight, offer high dimensional stability and are suitable for complex part geometries and thin walls. Aluminum has good corrosion resistance, mechanical properties, high thermal and electrical conductivity, making it a good alloy for die casting. The aluminum die-casting process requires the use of cold chamber machines to maintain long-lasting strength at very high temperatures. The molten metal is in an open thermos, which is placed into a furnace where it is melted to the desired temperature. The open holding tank is separate from the die casting machine and the molten metal is scooped out of the holding tank for each cast, as the high temperatures can damage the normal pumping system. Cold chamber castings generally have higher pressure requirements than hot chamber die castings.

Key Advantages of Aluminum die-casting:

A manufacturing process that produces accurately, defined, smooth and textured-surfaced metal parts
Accomplished by forcing molten metals into a mold form due to high-pressure systems
Corrosion resistant
Highly conductive
Have a good stiffness and strength-to-weight ratio
Based on rapid production
Allows a high volume of die casting parts to be produced very quickly
Is more cost-effective than alternative casting processes

AN ALUMINUM DIE CASTING MANUFACTURER & PRECISION ALUMINUM PARTS COMPANY

Champion presses range in size from 250 ton to 1100 ton producing aluminum die casting components for low and high volume production programs. Champion provides high pressure die casting and a range of other die casting processes. Process monitoring, press side imaging, robotics, perpetual tooling, and tool maintenance programs are utilized to extend tool life, reduce cycle times, reduce costs, and provide high quality die castings. From precision aluminum parts manufacturing and prototyping through assembled finished production, PHB can provide, under one central umbrella, the integrated services required to be your complete global manufacturing resource.

ALUMINUM ALLOY DIE CASTING

Aluminum die casting alloys are lightweight and possess high dimensional stability for complex part geometries and thin walls. Aluminum has good corrosion resistance and mechanical properties as well as high thermal and electrical conductivity, making it a good alloy for die casting.

Our Alloys Include: